Homogeneous-Moist Feeds: Revolution in Pig Farming

One simple technology can increase farm productivity by 15%.

Innovation Technology Efficiency

Pig farming is on the verge of a revolution associated with the transition to biologically complete feed mixtures of homogeneous-moist form. This innovative feeding technology fundamentally changes the understanding of efficiency and profitability in the industry.

Increased Productivity

Up to 15% improvement in farm output

Better Digestion

Improved gastrointestinal health in pigs

Resource Efficiency

Use of alternative raw materials and by-products

Why Traditional Methods Have Reached Their Limits

Dry Feeding Issues
  • Dust formation that irritates animals' respiratory tracts with insufficient ventilation 1 3
  • Increased risk of digestive disorders with insufficient water consumption 2
  • Reduced feed conversion by 6-10% due to scattering 3
  • Relatively low digestibility of nutrients
Wet Feeding Challenges
  • Rapid feed souring that reduces nutritional value 1 2
  • Difficulty maintaining sanitary conditions in feeding systems
  • Shorter shelf life requiring more frequent preparation

What Are Homogeneous-Moist Feed Mixtures?

Homogeneous-moist feed mixture is a uniform mass obtained by fine grinding and thorough mixing of various types of raw materials with a precise amount of water. The moisture content of the finished feed is typically 65-75%, which corresponds to the physiological needs of the pigs' digestive system 3 .

Preparation Process

1. Fine grinding of raw materials

2. Precise water addition and mixing

3. Homogenization to create uniform consistency

Key Advantages
Productivity Increase
12-15% compared to traditional feeding methods 3
High Homogeneity
Prevents selective consumption of components
Improved GI Health
Better digestive system condition in animals
Alternative Raw Materials
Utilization of food industry by-products

Scientific Breakthrough: Cavitation Technology for Feed Processing

The revolution in preparing homogeneous-moist feeds was made by cavitation technology developed by the company "Cavikorm" 6 .

Method Essence

The cavitation unit creates conditions for instant pressure changes in the feed mixture, leading to the formation and collapse of microscopic bubbles. This results in unique processes:

  • Destruction of cell membranes of plant raw materials at the cellular level
  • Conversion of starches into simple sugars for better energy availability
  • Breakdown of proteins into accessible amino acids 6
Cavitation Process Visualization
1

Pressure Change

2

Bubble Formation

3

Cell Disruption

Result: Nutrients become more accessible for absorption, and the feed itself acquires completely new properties.

Experiment: Effectiveness of Cavitation Processing

In 2012, the first large-scale testing of Cavikorm® technology in Russia was conducted at the pig farm OOO "Iskra-ST" (Udmurt Republic) 6 .

Methodology
  • Two groups of animals of the same age and weight were formed
  • Control group received traditional dry compound feeds
  • Experimental group was fed homogeneous-moist feeds prepared with cavitation treatment
  • Experiment duration - full fattening cycle (until reaching slaughter conditions)
  • Daily recording of feed intake, weight gain, and animal health status

Comparative Performance Indicators

Parameter Traditional Dry Feed Homogeneous-Moist Feed with Cavitation Change, %
Average Daily Gain, g 550-600 650-720 +15-18%
Feed Conversion 3.2-3.5 kg 2.7-2.9 kg -12-15%
GI Tract Diseases, % 8.5 3.2 -62%
Premium Meat Yield, % 58 64 +10%

Economic Efficiency for Fattening 1000 Heads

Parameter Traditional Dry Feed Homogeneous-Moist Feed with Cavitation
Feed Costs per Cycle, rub. 4,850,000 4,120,000
Equipment Cost, rub. 1,200,000 3,500,000
Additional Income from Weight Gain, rub. 730,000
Equipment Payback, months 18-24

Equipment for Homogeneous-Moist Feeding

Transitioning to homogeneous-moist feeding requires specialized equipment that ensures preparation, storage, and distribution of feed mixtures.

Cavitation Unit

Intensive processing of feed mixture. Ensures destruction of raw material cell structures, increasing digestibility.

Mixer-Homogenizer

Creation of homogeneous feed mixture. Ensures even distribution of all components.

Water Dosing System

Precise water addition. Maintains optimal moisture (65-75%).

Distribution Line

Feed delivery to pens. Protected channels prevent mixture separation.

Storage Tanks

Ready mixture storage. Mixing system maintains homogeneity.

Control System

Automated process control. Ensures precise recipe adherence.

Practical Application: How to Transition to Homogeneous-Moist Feeding?

Implementation Steps
1
Analyze Raw Material Base

The technology allows using various types of raw materials, including food industry by-products 6 .

2
Calculate Economic Feasibility

Although equipment requires significant investment, payback typically doesn't exceed 2 years 6 .

3
Train Personnel

Working with new technology requires special knowledge and skills.

4
Ensure Precise Recipe Compliance

Technology effectiveness directly depends on accurate component dosing.

Alternative Raw Materials

The technology enables efficient use of various by-products:

  • Post-distillery grains
  • Brewer's yeast
  • Brewer's grains
  • Molasses
  • Pulp
  • Other food industry by-products
Environmental Benefit: This approach solves important ecological tasks by efficiently utilizing food production waste.

Conclusion: The Future Belongs to Homogeneous Feeds

Homogeneous-moist feed mixtures represent the next evolutionary step in pig feeding. They combine the advantages of moist feeds (high palatability and digestibility) with modern processing technologies that significantly increase their nutritional value.

Economic Advantages

Despite the need for initial equipment investment and process restructuring, this technology demonstrates convincing economic benefits: reduced feed consumption, increased weight gains, and improved product quality.

Proven Results

The experience of advanced pig farms, such as OOO "Iskra-ST" in the Udmurt Republic and enterprises in the Ulyanovsk region, proves that homogeneous-moist feeding is the future of pig farming 6 .

References